Italian Sausage & Pepper Casserole Savory Sausage

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Browned Italian sausage, sweet red, yellow and orange peppers and tender penne bake under a bubbling blanket of mozzarella in one cheesy, saucy dish.

Italian sausage and pepper casserole with bubbling mozzarella

Italian Sausage & Pepper Casserole

20 minPrep
45 minCook
5 minRest
1 hr 10 minTotal
~620Calories per serving
6 servings

Pasta

Sausage and peppers

Sauce

Cheese and finish

  • Undercook the penne. It keeps cooking in the sauce in the oven. Fully cooked pasta turns mushy.
  • Brown the sausage well. Those crusty edges give the casserole its savory depth. Don’t crowd the pan, or the sausage steams instead of browning.
  • Don’t cook the peppers to mush. They soften more in the oven, so stop when they are just tender.
  • Shred your own mozzarella. Pre-shredded cheese has a coating that stops it melting as smoothly. Low-moisture mozzarella also stays stretchy without making the dish watery.
  • Cover the dish for the first bake. It traps steam so the pasta finishes cooking, then the uncovered bake browns the cheese.
  • Rest it 5 minutes. The sauce thickens slightly and the casserole holds together when you scoop it.
  • Check the sausage: it should reach 160°F (71°C) inside. It will in the oven, but cut one piece open if you’re unsure.
  • Fix a dry casserole: stir in an extra splash of pasta water or marinara before baking.
  • Scaling: The servings buttons change the ingredient list. Step text keeps the original 6-serving amounts. For a bigger batch, use two baking dishes rather than one deeper dish.

Nutrition is an estimate per serving. Contains dairy and wheat. Check the sausage and marinara labels.

Easy swaps

Sausage: use mild for a family-friendly dish, hot for a kick, or turkey Italian sausage for a lighter version.

Pasta: rigatoni, ziti or rotini work in place of penne. Use the same weight and par-cook it the same way.

Cheese: add ½ cup grated Parmesan on top of the mozzarella, or swap in provolone for part of it.

Peppers: use any color mix of bell peppers. Add sliced mushrooms or zucchini if you like.

Gluten-free: use gluten-free penne, and check that the sausage and marinara are labeled gluten-free.

Spice: use hot Italian sausage and the crushed red pepper flakes.

Make ahead: assemble the casserole up to 1 day ahead, cover and chill it. Add 10 minutes to the covered bake time.

Storage and reheating

Fridge: cover and refrigerate leftovers for up to 4 days.

Reheat: warm single portions in the microwave for 1 to 2 minutes, or cover the dish with foil and reheat at 350°F (175°C) for about 20 minutes.

Freezer: freeze portions in airtight containers for up to 3 months, and thaw overnight in the fridge before reheating.

Served. Scoop deep and watch the mozzarella stretch.
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